DETAILED DESIGN

Typical detailed engineering design and equipment procurement undertaken by KFS including:

1. Basic Engineering Design Activities and Deliverables

  • Process Flow Diagram (PFD) for combustion system
  • Process & Instrumentation Diagram (P&ID) for combustion system
  • oil or gas valve train P&ID
  • instrument lists
  • principal equipment specifications (e.g. Primary Air fan)
  • basic dimensioned equipment layout (including mechanical survey at site if required)
  • recommendations on ignitor/pilot, main flame scanners, and burner management system to ensure operational safety

2. Detailed Engineering Design Activities

  • design for individual or combination gas/oil/coal OPTIMIX burner
  • burner carriage
  • pilot and ignition system with electrical schematics
  • valve train detailed design and GA
  • burner management system (BMS)
  • flame scanners selection
  • interlock systems functional description
  • panel design
  • electrical schematics
  • provision of Installation, Operating & Maintenance (IO&M) manual

3. Installation, Operational and Maintenance Manual

The manual is a detailed step-by-step instructions for operation of the KFS designed and supplied equipment with vendor information for all subcontract equipment items.  The manual includes all necessary mechanical and electrical drawings and documentation.

Additionally, within this phase of work, KFS can be involved in a number of other areas, for example the design and upgrade of associated systems and equipment.

The Method